Pole line hardware
Pole line hardware, also known as pole hardware fitting or pole line accessories, is essential equipment used in power utility applications. These components are designed to support, connect, and protect power lines on utility poles, including transmission poles, telephone poles, and telecommunication poles. These accessories ensure smooth transmission of electricity and data while maintaining proper cable positioning and preventing electric current overflow, ultimately safeguarding nearby people and property from potential hazards.
When dealing with electric and telecommunication transmission projects, pole line hardware components include street light arms, cross arms, pole bands, guy wires, guy wire fittings, anchor rods, and more, working together as a complete overhead line system. The comprehensive design of pole line hardware guarantees secure cable support and efficient power transmission while maintaining the highest safety standards.
Pole line hardware is engineered for different pole types, including wood, metal, concrete, or composite materials, operating in both high-voltage applications up to 230 kV and low-voltage distribution lines of 4.6 to 33 kV. Each component serves specific functions based on the installation requirements, whether for utility pole mounting, telephone systems, or general power distribution, ensuring reliable performance in diverse environmental conditions.
Top Pole Line Hardware Manufacturer
Powertelcom is a professional manufacturer, we are able to offer competitive prices for our wide range of pole line hardware and other products.
Powertelcom is a reliable supplier of all types of pole line hardware, which are strong enough to withstand extremely harsh conditions.
Our industry experience is extensive and we have been manufacturing a variety of products since 2003. We have provided pole line hardware to many customers around the globe over the years.
Pole Line Hardware Buying Guide: 6 Essential Tips
Are you planning to start a large-scale electrical transmission project or even a telecommunication project? Does the project entail the use of poles and cables for the transmission?
Even if you are doing the maintenance of such projects, there are a number of things that you need to buy. Among them is the pole line hardware for sale.
When it comes to the transmission of electrical or communication signals over the air, maximum aerial support is needed. This is when the importance of aerial hardware comes in.
Planning to buy pole line hardware? Here is a perfect guide for you. I will take you through everything that you should know so that you can buy the best pole line accessories.
Table of Content:
What is Pole Line Hardware?
To understand what pole line hardware is, let me break down for you the two terms, ‘pole line,’ and ‘hardware.’
A pole line is a pole that acts as a point of attachment for the cables that are used for power and communication transmission.
It is also referred to as a utility pole or simply a pole route.
Hardware is a term that is usually used to refer to tools, accessories, and components.
In this context, pole line hardware is tools and components that are used with the pole to enable smooth transmission of power and communication cables.
You can also call them pole line accessories or pole line accessories or utility pole accessories.
Pole line hardware come in different forms and play different roles in the aerial transmissions or overhead lines. The nature of your application is what will determine the specific utility pole accessories that you should use.
Read on as in the coming sections we will look at the different pole line hardware in the market.
Why Buy Pole Line Hardware? Benefits?
There are many projects that require the use of cables and poles for the transmission of electricity and communication. Are pole line accessories that important for such projects?
Here are some of the top reasons that require the use of overhead utility pole mounting hardware:
1. For safety
Quite a good percentage of pole line accessories are specifically used for safety reasons. They are installed to ensure the safety of the people, property, and load that is transmitted through the cables.
How do the electrical pole accessories achieve this safety goal? Well, there are different ways in which the poles achieve this goal. Some overhead pole line hardware ensures that the transmission cable does not touch the ground. In doing so, they protect people and animals passing by.
Other pole line hardware prevents the mains cables from getting into contact with each other hence avoiding unprecedented accidents.
2. For efficiency
Some utility pole accessories are mainly for ensuring that power and signal transmission is done perfectly. There should be no any sorts of mishaps during the transmission.
Such pole line hardware ensures that the cable is perfectly supported at the right place and in the desired position. This protects the signals from different types of interruption such as wind, water among others.
At the end of it, the maximum electric current or even communication signals will be channelled through the cables. Without the accessories, you could face different challenges during the transmission.
3. Facilitate maintenance
Utility pole hardware makes it easy to do the maintenance practices on the power transmission lines. They compound on the fact that overhead lines always offer better solutions than the underground power transmission lines.
How does the pole line hardware facilitate maintenance activities? You may be wondering. One, they ensure that the cables are easily accessible. You can easily access the cables whenever you want to do the maintenance. Secondly, the accessories promote safety aspect during the maintenance.
4. Compliance with governing bodies
Most projects that entail the use of pole lines must adhere to international standards. Some of these standards require that you install quality pole line accessories.
You don’t want to complete our project only to be informed later on that it is not in compliance with the international regulations.
Once you install the right accessories, you can have peace of mind that everything regarding your project has been done correctly.
Main Types of Pole line Hardware
There is a wide variety of electrical pole accessories that you should install on your electric power project, such as pole line hardware, steel fasteners, electrical insulators, Distribution hardware and so on.
Anatoly of an electrical pole
When planning to buy pole line hardware, you need to know the exact product that you want. Here are some of the pole line accessories that you are likely to use for your project:
Guy Wire
Also known as a stay wire, this hardware is usually used for enhancing the stability of the pole. It balances the load that is on the electric pole.
Stay wire is usually assembled with other accessories such as pole bracket, guy thimble, and stay rod so that it can attach to the pole and ground.
Guy wires must have high tensional strength to sustain the forces against it.
Guy Anchor
You will have to buy guy anchor whenever your project entails attaching guy wires onto the power line. The anchor plays the role of connecting the guy wire to the ground.
A guy anchor should be strong and have adequate tensile strength to support the force of the wire.
Guy Clamp
You will need the best guy clamp to secure the strands of guy wire. The clamp comprises two pieces of carbon steel that are designed to form a parallel groove.
The design of the clamp ensures that there is minimum damage caused on the strands of the guy wires.
Guy Grip
Also known as a dead-end grip, this pole line hardware is usually used on the distributed cables. It is usually attached to the grip conductor and as well as for the optical fiber.
A guy grip has helical which is capable of holding the cable.
Guy thimble
Also known as cable thimble, this utility pole accessory is usually used in conjunction with guy grip. The thimble acts as an interface between the pole band and the guy grip.
It can also connect to the tension clamp in order to protect the ADSS cable. You can also use the guy thimble to connect the stay rod to the guy wire.
Pole band
A pole band is used as a point or platform for creating secondary racks to the pole. It is sometimes referred t as a fastening clamp or simply a pole fastener
The supported racks will then be used for holding other essentials accessories into their rightful positions.
Pole bands are designed to perfectly fit around the poles.
Secondary Clevis
A secondary clevis comprises of a punched steel and a clevis pin. It is also known as dead-end clevis and is characterized by the D-shaped bracket. The main function of this powerline accessory is to connect with the pool insulator to the pole.
Apart from the overhead line, this accessory is also used on the dead end.
Secondary rack
As overhead line hardware, a secondary rack works as a platform for holding insulators. The u-shape design of the rack allows it to support the maximum number of insulators at any given time. It all depends on the number of spools that are on the rack
The smooth edges of the rack do not scratch he attached insulators on the rack.
Street light arm
This utility pole hardware is literally the arm of a streetlight pole. It extends from the pole to provide a platform where you will attach the lighting fixtures.
Streetlight arms come in different lengths and designs depending on the needs of the users.
So, which pole line hardware would you like to buy from the above list?
How to Choose the Best Pole Line Hardware
Test of the pole line hardware
You would want to buy the best pole line hardware. An accessory that will fit perfectly into your pole and serve its purpose well. Here are some of the tips that you can use for buying the right overhead pole line:
-Pole line hardware dimensions: Pole line accessories are not universal. This means that no hardware will fit into all poles. So, before buying them, you should confirm the specifications from the pole hardware manufacturer to see if the size that you want is available. You can even request a custom size that will specifically fit your application. Some of the things that you should look at are length, width, thickness, and weight of the pole line hardware.
-Pole line material: Utility pole hardware is made of different materials. Some are of steel while others are of aluminium. From the materials, you will be able to determine other factors such as the strength and effectiveness of the hardware. The right material will ensure that the hardware lasts for a long time and serves its core mandate well.
-Cost of the pole line hardware: You should confirm the price of the pole line accessory before buying. You need to find a perfect balance between choosing cheap pole line hardware and quality.
–Safety rating: Find out whether the hardware is rated safe for its application. When it comes to the issue of power, safety will always be a priority.
-Pole line hardware distributors: For whichever accessory that you want, are there any pole line hardware suppliers that you can buy from or who are ready to give you maximum support?
–Quality standard: The quality requirement of electric power projects are not the same in different countries. You should test the samples provided by the manufacturer, and make sure that the product meets the quality requirements of your project. Some of the standards that guide the quality of pole line hardware include ISO, IEC, and IEEE.
Reputable Pole Line Hardware Manufacturer in China
Now you are at a point of making the purchase. Not sure of where to buy pole line hardware for sale? This should not be an issue anymore.
Given the delicate nature of these pole line accessories, you should find a reputable and reliable pole line hardware manufacturer. Choose the ones that are known for their quality electrical pole accessories that meet the international standards.
Manufacturing Shop
We at Powertelcom are ready to give you maximum support.
We are a reputable manufacturer of the pole line hardware in China. In addition to the generic designs, we also provide custom solutions for pole line accessories.
Contact us and we will be ready to accord you maximum support.
FAQ
What is pole line hardware?
Pole line hardware means kinds of components and connectors that used in conjunction with the pole line, transmission line and power towers.
How to make hot dip galvanization perfect?
For the different types of pole line hardware, there are different ways to do the hot dip galvanization.
For the electrical cross arm, alley arm, the manufacturer does the hot dip galvanization at a big bow, the liquid temperature was controlled very well. And the consist element was settled according to a certain percent.
For the casting part like socket clevis and pole top bracket, there is a different element consist to do the hot dip galvanization.
Can I get a sample before placing an order?
Yes, of course. It’s a necessary step to confirm the sample before mass production.
If the type of pole line hardware you required is in stock, the customer will only burden the express cost and have the sample for free.
If you need to make new samples according to your drawing, you should charge the sample cost.
Who will charge if making a new design?
The manufacturer usually charges the tooling, if you don’t accept our present power fitting type.
The manufacturer will make new tooling based on your design, and the new tooling belongs to you.
The manufacturer just helps you to take care of the tooling in our factory.
If you have paid for it, the manufacturer can also refund you the tooling cost if you ordered a certain quantity.
What is the delivery time for the power fitting?
If the pole line hardware you required is in stock, the goods will be shipped immediately after you pay.
If there is no stock for your required, 20 days are needed to make 1*20 containers and confirm further whether it is needed to make new tooling for it.